Stuttgart, Germany
Fenster Profiles GmbH
"We were scrapping 18% of every run. Our tolerance drift hit ±0.8mm by the third shift and we had no visibility into why until the next morning's quality report."
— Karl Bremer, Plant Manager
"First shift after commissioning we hit 95.4% OEE. By week three it was holding 96.1% across all three shifts. The scrap number was the one that got boardroom attention."
Karl Bremer, Plant Manager — Fenster Profiles GmbH
Minneapolis, MN
MedFlow Extrusion Corp.
"FDA validation on tubing tolerances had failed twice with our previous line. The ±0.12mm wall variation was putting our 510(k) clearance at risk and every delay cost us a hospital contract."
— Dr. Sandra Okafor, VP Operations
"First validation run, first pass. The FDA inspector asked which process engineer had done the capability study. We told him it was the machine."
Dr. Sandra Okafor, VP Operations — MedFlow Extrusion Corp.
Detroit, MI
Apex Automotive Profiles
"We were running three separate lines to hit our door-seal volume. Each one needed its own operator, its own maintenance window, and its own tooling inventory. The floor space alone was killing us."
— Marcus Webb, Director of Operations
"We freed up 2,800 square feet and redeployed four operators to a new product line. The machine paid for itself in 11 months. That's not a typo."
Marcus Webb, Director of Operations — Apex Automotive Profiles
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